Design and support
Expert help from idea to tool.
From early reviews to replacement moulds, we help you choose the right design support so your silicone parts are easier to develop and make.
In this section
What this section covers
This section brings together the practical support that sits around mould making, from early design review through to scanning, reverse engineering, master patterns, and backup tooling for future production.
If you are refining a new part, start with mould design and DFM or prototype tooling. If you have an existing item, look at 3D scanning, reverse engineering, or replacement moulds.

Mould design and DFM
Two-hour review at first contact
Explore
Master patterns
Machined, printed, or sculpted
Explore
3D scanning
Digitise an existing part
Explore
Reverse engineering
Rebuild from a broken original
Explore
Shore hardness selection
Pick the right silicone durometer
Explore
Spare and replacement moulds
Keep a tool waiting in the wings
Explore
Prototype and bridge tooling
Prove the geometry before you commit
ExploreIf you are not sure which page fits your project, get in touch and we will help you narrow down the best place to start.
Real people, a real workshop
You deal with the people who make it.
No call centre and no middlemen. When you contact TCI Mouldings, you speak to the team who design, build and check your mould.
- A real Warwickshire workshopUnit 15, Waterloo Park, Bidford-on-Avon, Alcester B50 4JG.
- Real people on the phoneCall the team on 01789 224228, Monday to Friday.
- The same team on every jobDesign, production and aftercare come from the people you see here.
- Part of TCI GroupFive specialist brands, one engineering team. Visit TCI Group.



Thomas LaneManaging Director
George PrestonDesign & Project Manager
Kelly BallingerHead of Partnerships
Jim AndertonProduction Manager
TheodoreEmployee Welfare
